Kuphatikiza kwa AI ndi IoT mu Machitidwe Ochotsa Mphira

By Mike Chen, Mtsogoleri Wopanga | Zaka 12+ mu Kupanga Rabara |LinkedIn

Mfundo Zofunika Kwambiri

• Mbiya imodzi ya XCJ-G600 imayendetsa gulu la 15 kg masekondi 20-40 aliwonse — ma cycle opitilira 1,300 okhala ndi deta pa kusintha kwa maola 8 alipo kale kuti azitha kujambula IoT.
• Mayunitsi ochotsa mpweya a Cryogenic amayenda kutentha mpaka −150 °C ndi liwiro la 20–70 RPM, ndipo kulemba zinthu zonse ziwirizi kumawonetsa mwachindunji zinyalala za nayitrogeni ndi kusuntha kwa insulation.
• Popeza makina olumikizidwa amavumbula kusintha kwa njira mwachangu, kukonza kolosera nthawi zambiri kumasintha kuyimitsidwa kosakonzekera kukhala njira zokonzekera zosakwana mphindi 30 (zofanana ndi zomwe makasitomala athu amagwiritsa ntchito).
• Kubwezeretsa mphamvu m'malo: zida zoyendetsedwa ndi inverter monga 7.5 kW XCJ-G600 nthawi zambiri zimatha kulumikizidwa ndi masensa ndi chipata cha m'mphepete m'malo mwa kugula kwatsopano.

Opanga ambiri omwe timagwira ntchito nawo kale ali ndi zida zochotsera mpweya zomwe zili zanzeru pamlingo wa makina ndipo zimakhala chete pamlingo wa fakitale. Wowongolera amadziwa liwiro la roller; woyendetsa amadziwa kulemera kwa batch; gulu labwino limadziwa kuchuluka kwa kukana - koma palibe amene amalumikiza zitatuzi. Kulekanitsidwa kumeneko ndi komwe mapulojekiti a AI ndi IoT adapangidwira kukonza.

Nkhaniyi ikufotokoza tanthauzo lenileni la kuphatikizana mu nkhani yochepetsera kufalikira kwa zinthu, mfundo zomwe deta iyenera kulumikizidwa kaye, ndi njira yokhazikika yomwe imagwira ntchito m'mafakitale ang'onoang'ono komanso apakatikati a rabara m'malo mwa mafakitale anzeru a hyperscale.

Kodi AI ndi IoT Zimatanthauza Chiyani Kwenikweni Pankhani Yochotsa Zinthu Zoipa?

Intaneti ya Zinthu (IoT) ndi njira yolumikizira zida zamafakitale ku netiweki kuti deta yake yogwirira ntchito isonkhanitsidwe, kusungidwa, ndikuwunikanso; luntha lochita kupanga (AI) ndi gawo la mapulogalamu lomwe limapeza mapangidwe mu deta imeneyo ndikulimbikitsa kapena kuchita zisankho.Pochotsa ma virus, awiriwa amagwira ntchito limodzi: IoT imapereka chizindikiro chosaphika, ndipo AI imasintha chizindikirocho kukhala chogwira ntchito - kuchepetsa chozungulira, kuyika chizindikiro cha lamba wosweka, kapena kuyika gulu lokayikiridwa lisanatumizidwe.

Zimathandiza kuganiza za makina ochotsera mpweya ngati gwero la deta poyamba ndi chida chochotsera mpweya pambuyo pake. Nthawi iliyonse yochotsera mpweya pogwiritsa ntchito makina ndi kuthamanga kulikonse komwe kumadutsa pansi pa −120 °C kumapanga chala chodziwikiratu cha liwiro, nthawi, kutentha, ndi katundu. Zikasungidwa zala zimenezo, mafunso omwe kale ankafuna kuti injiniya wokonza zinthu ayime pa mbiya nthawi yonse yogwira ntchito — “Kodi nthawi ya kayendedwe ka mpweya inayamba liti?” — amakhala funso la dashboard la masekondi khumi.

Ndi mfundo ziti za Deflashing Deta zomwe ziyenera kulumikizidwa poyamba?

Yambani ndi zinthu zinayi zomwe zimasankha kale mtundu wa deflashing: nthawi ya cycle, roller speed, process temperature, ndi batch load.Zimapezeka pa makina onse, zimasintha zinthu zikalakwika, ndipo zimatsatira mwachindunji zotsatira za malonda. Gome ili m'munsimu limaphatikiza chosinthika chilichonse ndi mtengo weniweni wa zida ndi kukhathamiritsa komwe kumatsegula.

Mtengo wa zida zomwe zapezeka kuchokera kuTsamba la malonda la XCJ-G600ndiMafotokozedwe a makina oyeretsera madzi a nayitrogeni yamadzimadzi a cryogenic.

Popeza cryogenic embrittlement ndi mpikisano pakati pa kutentha ndi nthawi, ma logged cooling curves ndi deta yofunika kwambiri pamzere wa cryogenic.Kuthamanga komwe kumafika pachimake mu mphindi 5 m'malo mwa 8 kwapulumutsa 37% ya kuzungulira kwake - kupulumutsa komwe sikuoneka pa wotchi yoyimitsa koma kowonekera bwino mu deta.

Kodi Kukonza Zinthu Mosayembekezereka Kumasintha Bwanji Kuchepetsa Chuma?

Kukonza zinthu moganizira zomwe zikuchitika kumagwiritsa ntchito deta ya zomwe zikuchitika — nthawi yokwera ya kayendedwe ka zinthu, kusinthasintha kwa mphamvu ya injini, kusakhazikika kwa kutentha — kuti akonzekere ntchito gawo lisanathe, m'malo mochita izi pambuyo pake.Kusiyana kwachuma n'koonekeratu: injini yoyendetsa yomwe yalephera pakati pa shift imayimitsa mzere, imasokoneza nthawi, ndipo imatha kuchotsa gulu lonse lomwe likugwiritsidwa ntchito, pomwe kusinthana komwe kunachitika milungu iwiri isanakwane kumachitika pakati pa shift.

Malinga ndi zomwe takumana nazo pothandizira mizere yochotsera madzi m'mafakitale a makasitomala, kuyang'anira kolumikizidwa nthawi zambiri kumakhala ndi ma drifts atatu kapena asanu omwe angagwiritsidwe ntchito pa kotala pa makina amodzi - nthawi zambiri nthawi yozungulira pang'onopang'ono komanso nthawi yoziziritsa yosagwirizana - ndipo chilichonse chimakonzedwa pawindo lokonzedwa pansi pa mphindi 30 (mitengo yodziwika bwino kuchokera kumapulojekiti athu a makasitomala; ziwerengero zenizeni zimasiyana malinga ndi kusakaniza kwa compound ndi shift pattern).Chifukwa chakuti inverter ya 7.5 kW pamakina ngati XCJ-G600 imanena kale za kuchuluka kwa injini pa digito, mtengo wolowera pa mulingo uwu wowunikira ndi chipata ndi kasinthidwe, osati zida zatsopano.

Palinso njira yotsatirira malamulo. Mafakitale ovomerezedwa ndiISO 9001akupemphedwa kuti asonyeze kusintha kosalekeza; kutsata deta ya magawo a makina pa gulu lililonse ndi chimodzi mwa umboni wabwino kwambiri womwe owunika angavomereze.

Kodi Masomphenya a Makina Amagwirizana Bwanji ndi Lupu Yabwino?

Kuwona kwa makina kumatseka kuzungulira komwe deta ya sensa yokha imasiya kutseguka: makamera amafufuza magawo omwe achotsedwa, ndipo gawo la AI limatsatira gawo lililonse lokanidwa kubwerera ku kayendedwe kake, liwiro, ndi kutentha komwe kunapanga.Izi zimasintha kuwongolera khalidwe kuchokera ku ntchito yowonera kumbuyo kukhala chowongolera cholowera.

Unyolo wothandiza umawoneka motere: ziwalo zimachoka mu mbiya yotulutsa madzi, zimadutsa muyeso wa maso kuti ziwonetse kuti zotsalira zikuwala, ndipo ziwalo zoyera zimapitirizabe kuyera.makina olekanitsa mphirazomwe zimasanja zinthu zabwino kuchokera ku zinyalala zodulidwa. Pamene makina owonera alemba gulu lokana, AI imayerekeza nthawi ndi deta ya barrel ndikuyankha funso lofunika: kodi iyi inali compound yoyipa, liwiro lolakwika la roller, kapena gulu lomwe linali ndi 2 kg kuposa spec?

Mizere ya Cryogenic imapindula kwambiri ndi kuphatikiza kumeneku. Kuchotsa ma cryogenic kumapangitsa kuti zinthu zipitirire kupitirira 98% pamene magawo ake ali okhazikika, kotero ngakhale kupotoka pang'ono - kozungulira kozizira komwe kumakhala kotentha kwambiri kuposa koyambira - ndikofunikira kuigwiritsa ntchito isanagule mapointi atatu a phindu.

Kodi Ndondomeko Yogwirizanitsa Yoyenera Imawoneka Bwanji?

Njira yothandiza kwambiri pa mafakitale ambiri a rabara ndi magawo atatu: kulumikiza, kusanthula, kenako kukonza - motsatira dongosolo limenelo, pa makina amodzi mzere wonse usanayambe.Kuyesa kupanga zisankho zokha deta isanapezeke ndi njira yofala kwambiri yolephera yomwe timaiona mu mapulojekiti a Industry 4.0.

1. Lumikizani makina amodzi ndikufotokozerani chiyambi chake.Ikani chipata cha m'mphepete pa chipangizo chimodzi chochotsera madzi — chipangizo chatsopano kwambiri, choyendetsedwa ndi inverter — ndipo nthawi yozungulira, liwiro, kutentha, ndi katundu zizikhala masiku 60 popanda kusintha chilichonse, kotero "zabwinobwino" zimayesedwa m'malo mongoganizira.
2. Unikani molingana ndi zotsatira zabwino.Phatikizani deta ya makina ndi zolemba zokana kuchokera ku kuwunika, ndipo lolani gulu la AI (kapena spreadsheet yabwino, moona mtima) lifufuze ubale pakati pa zochitika zosinthira ndi zochitika zabwino.
3. Konzani bwino ndi machenjezo otsekedwa.Ikani malire a chenjezo kuyambira pa chiyambi, atsogolereni ku mafoni a ogwira ntchito kapena pa dashboard ya fakitale, kenako ganizirani za kukonza ma parameter okha — sitepe yomwe imafuna kulamulira kwambiri komanso kufunikira kochepa.

Kodi Zofooka Zoona Ndi Ziti?

AI ndi IoT sizingakonze njira yosakhazikika, mbiya yosweka, kapena nkhungu yosadziwika bwino - zimangonena za mavuto amenewo mwachangu komanso molondola.Kuphatikizana kumawonjezera kuwongolera bwino njira; sikulowa m'malo mwake.

Machenjezo ena awiri kuchokera ku zomwe takumana nazo pa polojekitiyi. Choyamba, kugwiritsa ntchito zinthu zazing'ono kumapanga deta yopyapyala: chitsanzo cha AI chophunzitsidwa pa ma cycle 300 a O-ring imodzi sichidzasamutsidwa bwino ku banja la zigawo 40 zogwira ntchito kwakanthawi kochepa, kotero ziyembekezo ziyenera kukhazikitsidwa pa kusakaniza kwa chinthu chilichonse. Chachiwiri, kulumikizana kuli ndi chitetezo - malangizo monga zida zopangira chitetezo cha pa intaneti zofalitsidwa ndiNISTNdikoyenera kuwerenga nkhani isanayambe kuonekera.Popeza selo lochotsa deta siligwiritsidwa ntchito kawirikawiri pa intaneti malinga ndi kapangidwe kake, netiweki ya fakitale yogawidwa bwino imasunga chiopsezo chowonjezekacho kukhala chochepa, koma "chochepa" sichili "zero" ndipo chiyenera kukonzedwa bajeti yake.

Pomaliza: Lumikizani Deta Yomwe Muli Nayo Kale

Kuchotsa rabara m'makina oyeretsera magetsi n'koyenera kwambiri pakuphatikizana kwa AI ndi IoT, chifukwa chimodzi chosavuta: makinawa amayenda kale pa zinthu zolamulidwa bwino komanso zoyezera. Gulu la 15 kg, kuzungulira kwa masekondi 20-40, denga la −150 °C, 20-70 RPM roller range — awa ndi malo osungira deta omwe akuyembekezera kusonkhanitsidwa, ndipo chilichonse mwa izo chili ndi chidziwitso chabwino.

Ngati mukukonzekera kugwiritsa ntchito zida zina, sankhani makina omwe owongolera ake amavumbula detayo bwino.makina onse ochotsera mphirakuchokera ku Xiamen Xingchangjia, kapena titumizireni zojambula zanu za magawo ndi zotsatira zomwe mukufuna — gulu lathu la mainjiniya lidzapereka malingaliro okonza deflashing yokhala ndi njira zolumikizirana zomwe zikugwirizana ndi mulingo wa automation wa fakitale yanu.