Mphira Mapepala Odulira: Kukhuthala ndi Kufalikira kwa Mphamvu

Mfundo Zofunika Kwambiri

• Makina odulira mapepala a rabara a CNC amadula makulidwe osalekeza a 0-20 mm pa ma cut 80 pamphindi.
• Pali mabenchi atatu ogwirira ntchito: 600 mm, 800 mm ndi 1,000 mm, onse ali ndi kutalika kwa 0-1,000 mm.
• Kulondola kwa kudyetsa kwa Servo ndi 0.1 mm; mawonekedwe ndi kudula kwa mphete kumakhala ndi 0.05 mm pa makina odulira gasket.
• Ma sikelo amphamvu a injini okhala ndi m'lifupi: 1.5 kW pa chitsanzo cha 600 mm, 2.5 kW pa zitsanzo za 800 ndi 1,000 mm (450 mpaka 1,200 kg).

Yankho lalifupi:Makina odulira mapepala a rabara amagwira chikwama cha pepala cha makulidwe a 0-20 mm m'lifupi mwake mpaka 1,000 mm. M'lifupi mwa mipando itatu (600 mm, 800 mm ndi 1,000 mm) zonse zimadula mzere wonse wa 0-20 mm pa ma cuts 80 pamphindi, ndi kulondola kwa servo feeding kwa 0.1 mm.Popeza kuti galimoto yaikulu komanso yokhuthala imafuna mphamvu zambiri pa injini, mitundu ya 800 ndi 1,000 mm imakhala ndi ma drive a 2.5 kW m'malo mwa injini ya 1.5 kW pa benchi ya 600 mm.

Pamene malo ogwirira ntchito asintha kuchoka pa kudula ndi manja kupita ku automation, funso loyamba ndilakuti ngati makina amodzi adzaphimba zinthu zonse zomwe zili mu sheet. Makina amatchulidwa ndi manambala awiri: makulidwe apamwamba ndi m'lifupi mwake. Manambala awiriwa amafotokoza mphamvu ya china chilichonse chomwe mwadula.

Bukuli likufotokoza zomwe zikuchitika kuchokera ku mafotokozedwe otsimikizika a CNC ndipo limamaliza ndi njira yosankhira chitsanzo cha magawo asanu.

Kodi Makina Odulira Mapepala a Rabara Angagwire Makulidwe Angati?

Pulatifomu ya CNC imadula makulidwe osalekeza a 0-20 mm, ndipo makulidwe amenewo sasintha pakati pa mitundu ya m'lifupi.Mabenchi onse atatu amadula 0-20 mm mofanana pa ma cut 80 pamphindi, kotero makina amodzi amaphimba mafilimu opyapyala, gasket stock yapakati ndi slabs zokhuthala popanda kugula kachiwiri.

Mpeniwu ndi tsamba lapadera lachitsulo lokhala ndi kapangidwe ka mtundu wa bevel. Chifukwa bevel imachepetsa kukangana pamene tsamba likulowa m'thumba, kudula kumakhala koyera pamlingo uliwonse ndipo tsambalo limawonongeka pang'onopang'ono. Chotsetserekacho chimayenda pa njanji zowongolera zamtundu wa CNC, ndichifukwa chake nkhope zodulidwa zimakhala zozungulira ngakhale pa slabs za 20 mm.

Chitsime: tsatanetsatane wa wopanga makina odulira rabara a CNC (chitsulo chosinthika), xmxcjrubber.com.

Kutha kwake kumadaliranso ndi zinthu: nsanjayo imadula mphira wachilengedwe, mphira wopangidwa, mapulasitiki ndi zitsulo zina zolimba kukhala timizere, mabuloko ndi ulusi. Zosakaniza zolimba kumapeto kwa 12-20 mm zimatsamira kwambiri pa mpeni, kotero mitundu ya 2.5 kW ndiyo njira yotetezeka yogwirira ntchito yolimba nthawi zonse.

Khalidwe la gulu limasonyeza makhalidwe abwino ochokera ku zomwe takumana nazo pa ntchito zomwe tachita.

Kodi Makina Angadule Motalika Motani? Kufotokozera kwa Mphamvu za M'lifupi

M'lifupi mwa ntchito mumayikidwa ndi benchi m'masitepe atatu —M'lifupi mwake mulifupi mwa 600 mm, 800 mm ndi 1,000 mm, chilichonse chili ndi kutalika kwa 0-1,000 mm.M'lifupi mwa benchi mumachepetsa kukula kwa pepala lolowera; kutalika kwa kudula kumachepetsa kutalika kwa mzere uliwonse womalizidwa, chipika kapena ulusi womwe ungayende.

Kukula kwa makina oyendetsera galimoto. Kusuntha kuchokera pa benchi ya 600 mm kupita ku benchi ya 1,000 mm kumatenga kulemera konse kuyambira 450 kg mpaka 1,200 kg, chifukwa chimango, njanji zowongolera ndi chitsulo chodulira zonse zimakula kuti zikhale zolimba nthawi yonse. Chifukwa chake, kukweza kwa m'lifupi kumawononga ndalama zambiri kugula, kutumiza ndi kuyika, kotero kusankha koyenera nthawi yoyamba ndikofunikira.

Pa mapepala okulirapo kuposa 1,000 mm, njira yogwirira ntchito imakhala ndi magawo awiri: chepetsani pepalalo kukhala m'lifupi mwa benchi pamakina odulira zinyalala za rabara, kenako dulani mipatayo mopingasa kutalika kwa benchi ya CNC. Makina awiri a kukula kwamanja amapambana makina amodzi odzaza kwambiri, chifukwa kukakamiza pepala lalikulu kwambiri pa benchi yopapatiza kumabweretsa kudula kokhotakhota ndi kudzaza kwa chakudya.

Momwe Kunenepa ndi Kufalikira Kumagwirizanirana: Envelopu Yeniyeni Yotha Kugwira Ntchito

Kukhuthala ndi m'lifupi si malire odziyimira pawokha; zimaphatikizana kukhala envelopu imodzi ya mphamvu. Tebulo la mota likuwonetsa izi: drive ya 1.5 kW imatumikira benchi ya 600 mm, pomwe mabenchi onse awiri okulirapo amafunikira 2.5 kW.Popeza mphamvu yodula imakula pamene gawo lopingasa likudulidwa (m'lifupi mwake kuchulukitsidwa ndi makulidwe), ntchito zazikulu komanso zokhuthala kwambiri zimanyamula mpeni ndi chimango molimbika kwambiri.

Kodi maoda enieni amafika kuti? Pa mapulojekiti omwe adaperekedwa m'zaka zitatu zapitazi, pafupifupi 70% ya maoda a mapepala adatsika pakati pa 3 mm ndi 12 mm makulidwe, ndipo pafupifupi 80% adakhalabe ndi mulifupi kapena pansi pa 800 mm (zomwe timakumana nazo). Ichi ndichifukwa chake chitsanzo cha 800 mm ndicho chomwe chimafunidwa kwambiri: chimakwirira pakati pa envelopu ndi mota ya 2.5 kW ya 600 kg.

Kulondola kumasunga envelopu yonse. Dongosolo loperekera chakudya la servo limayika katunduyo pa 0.1 mm, ndi kuwerengera kokha ndi ntchito za alamu pa gulu logwira pazenera. Ngati kulekerera kwanu kuli kochepera 0.1 mm pamadulidwe owongoka, yankho ndi makina owonera mbiri:Makina odulira gasket a rabara a XCJ-QGJ2-180#imagwira kulondola kwa 0.05 mm (servo 0.01 mm, screw ya lead 0.02 mm) pa mphete ndi zigawo zophimbidwa kuchokera ku stock ya 1-20 mm.

Masitepe Asanu Ogwirizanitsa Mapepala Anu ndi Makina Oyenera

Gwiritsani ntchito ndondomekoyi musanapemphe mtengo, chifukwa imasintha gawo losamveka bwino kukhala chitsanzo chenicheni:

1. Lembani envelopu yanu ya pepala.Lembani makulidwe apamwamba kwambiri, m'lifupi mwa pepala lolowera ndi kutalika kwa zigawo zomwe zamalizidwa pa chinthu chilichonse chomwe mukugwiritsa ntchito, osati gawo logulitsidwa kwambiri masiku ano lokha.
2. Onjezani mutu wa 20% m'lifupi.Ikani lamulo lomwe lili pamwambapa pa pepala lalikulu kwambiri, ndipo tsimikizirani benchi yoyenera: 600 mm, 800 mm kapena 1,000 mm.
3. Chongani makulidwe a bandeji motsutsana ndi mphamvu ya injini.Ngati ntchito zambiri zili pakati pa 12 mm ndi 20 mm, sankhani chitsanzo cha 2.5 kW; sungani drive ya 1.5 kW kuti mugwiritse ntchito stock yopyapyala komanso yapakatikati.
4. Tsimikizani kufunikira kwanu kolondola.Kudula kolunjika kwa chitsulo chodulidwa kumayendetsedwa bwino ndi 0.1 mm; ntchito yopangira pulofayilo kapena mphete yosakwana 0.1 mm imafuna nsanja yodulira gasket ya 0.05 mm.
5. Tsimikizirani zipangizo ndi zofunikira zapadera.Rabala yachilengedwe, rabala yopangidwa, mapulasitiki ndi zitsulo zina zonse zimadulidwa pa mzere wa CNC, ndipo pali zofunikira zapadera za ma envulopu kunja kwa tebulo lokhazikika.

Kuzindikira Mavuto Odulidwa Pamwamba pa Envelopu

Zofooka zambiri zimayambira kumbuyo mpaka kufika pa malire a mphamvu, kotero tebulo ili likuwonetsa zolakwika zomwe zimayambitsidwa ndi kukonzedwa m'mphepete:

Mawiri oyezera matenda ndi zinthu zomwe timadziwa bwino pothandiza anthu omwe agula pambuyo pogulitsa.

Chitetezo cha luso ndi wogwiritsa ntchito zimagwirizanitsidwa apa: makinawo ali ndi sensa yodulira mpeni, masensa odulira chakudya ndi loko yotsekera chitseko chachitetezo. Pa ntchito zoteteza, OSHA'smalangizo oteteza makinandi malo owerengera omwe owerengera ambiri amagwiritsa ntchito, ndipoBanja la ISO 9000dongosolo labwino limasunga njira yosamalira yomwe ma envulopu awa amadalira.

Kutsiliza: Gulani Envelopu, Osati Gawo

Envelopu yokhala ndi mphamvu ya 0-20 mm ndi 1,000 mm imaphimba ntchito zambiri za pepala la rabara zomwe zagulidwa kamodzi.Lumikizani benchi ndi pepala lanu lalikulu kwambiri kuphatikiza 20%, lolani mota itsatire mzere wokhuthala, ndikulowera ku makina a 0.05 mm pokhapokha ngati kulolerana kukufuna. Chifukwa mitundu itatuyi ili ndi kutalika kofanana kwa shear, liwiro ndi kulondola, kukweza m'lifupi pambuyo pake kumatanthauza kusintha makina amodzi, osati kusinthanso mzerewo.

Unikaninsogulu la makina odulira mphirakapena titumizireni mndandanda wanu wa zinthu zomwe zili mu sheet — gulu lathu la mainjiniya lidzawugwirizanitsa ndi tebulo la luso ndikutsimikizira mtundu woyenera, kuphatikizapo zofunikira zapadera.